Applications of a Profile Forming Machine

Applications of a Profile Forming Machine

Various applications of a profile forming machine can be seen in the industry of roofing panels, white goods, industrial plants, and highway guardrails.profile forming machine The process is not only efficient, but also can produce high quality products. The surface finish is good, and the finished product can be processed without damaging the surface. The process is also very energy efficient.

A standard roll forming machine can produce open profiles and high strength profiles.profile forming machine The cost of production is also low. However, the production process is unstable, and the length limit of the profiles is not very high. Roll forming lines can be set up in a number of different configurations. It can also use a post-cut die to cut the profiles after they are formed. In some cases, it can use a press brake. The number of operations required to make a steel profile depends on its thickness.

The basic structure of the machine consists of a spindle, a back plate, a side frame, and several roll forming stations.profile forming machine The spindle is located at one end of the machine and drives the driven rollers that pull the supply strip of sheet metal through the roll forming stations. The drive side frame is located on the other end of the support shaft and is movable. The rollers are driven by a worm gear brake motor. The back plate supports the roll forming stations in vertical alignment.

The roll forming stations are located along a predetermined path of travel of the supply strip of sheet metal. This path forms the desired edge profile on the supply strip of sheet metal. A roll forming station 17A can be used to change the edge profile of the supply strip.

In addition, a module 20 is mounted on the back plate. The module contains the lower roll forming station 17B and the upper roll forming station 17A. This module is secured to the back plate by four bolts 54. The bolts extend through slots 38, 40. The lower bolts 54 are removed to change the edge profile of the supply strip.

After the roll forming process is complete, the module can be rotated to a new position to change the profile of the supply strip. The module can also be pre-cut or post-cut to bring limit switches to the specified position. It is also possible to punch a feature in the part after the roll forming process is completed.

When the profile is forming, the band moves through profiling heads sequentially. These heads have a predetermined pattern of cross-sections, known as a flower pattern. The profiles are formed using a set of roll tools, which are carefully designed. The design process is often carried out by using computer simulation software. It is also possible to use a CAD program to design the profile, which can be modeled to form complex shapes.

The design process is often used to optimize the forming process. Roll profiles are made from steel coils and may have a variety of surface conditions. These include cold roll, hot roll, galvanized, and prepainted. The spring-back coefficients depend on the thickness of the sheet.

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