What Is a Rack Roll Forming Machine?

What Is a Rack Roll Forming Machine?

Rack roll forming machine is a type of industrial metal forming machine used for the manufacturing of pallet racking systems.rack roll forming machine These machines produce beams, struts, and other support components for pallet racks to assure the shelves have adequate strength and are not bowing or collapsing under heavy weight.

The roll forming process involves the use of multiple sets of mated rollers to shape sheet metal into a desired profile. These rolls bend and form the metal at room temperature, ensuring the finished part is free of any defects and maintains the cross-sectional area required.

These forming machines can be separated into four parts: the entry station, where the incoming strip of metal is loaded; the station rollers, which shape and guide the metal as it travels through the machine; the cut off station, which shears the metal to the exact length required by the product design; and the exit section, which catches and collects the shaped and finished product.

Today’s roll forming machines feature computer-aided tooling designs, allowing them to function at their maximum potential. These CAD/CAM systems ensure that the machine’s internal “brain” will catch any imperfections in the product, which minimizes damage and waste.

There are many different types of racks that can be produced on a roll forming machine. They are available in different sizes and can be customized to meet customer specifications. Some of the most common examples include shelving, warehouse pallet racking, and one shelf racks.

Upright Rack Roll Forming Machine

The racks that are produced on this forming machine are designed for the specific needs of warehouse pallet racking systems. They are available in multiple sizes and can be custom-designed to match any specific warehouse layout and product mix.

They are also available in a variety of styles, including L-shaped for light capacity and C-shaped for medium or heavy capacities. In addition to producing the racks, this machine can also punch holes and slots to allow for the placement of load beams.

Step Beams and Rails

Lastly, this machine is capable of producing stepbeams (also known as crossbeams) that connect the uprights to provide a secure level of storage for pallet racks. These heavy-duty steel rails are attached to the uprights to help keep them from bowing or collapsing under the weight of stored products.

This machine can manufacture several types of racks for a warehouse pallet racking system, such as Upright rack, Box beam and stepbeams. The racks are made from galvanized, CS and stainless steel.

Upright Rack Roll Forming consists of an auto/manual de-coiler, a guide frame, a lever/feeding section, a continuous hole punching section, a forming section, a positioning and cutting section, a collection table and electrical control cabinet.

In addition to a basic line, this machine can be equipped with additional auxiliary features, such as laser or TIG welding capabilities. These optional features add extra production time, but can be valuable for applications that require precision or that need to produce a large number of pieces.

Tags:heavy duty rack roll forming machine | light steel villa roll forming machine | step ladder roll forming machine