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What Is a Decoiler?

What Is a Decoiler?

  • Tuesday, 28 June 2022
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What Is a Decoiler?

A decoiler is an industrial machine used to process coil materials. It is typically made of solid bearing steel that is ground under high temperature treatment. As a result, the product is smooth, with no indentation or other defect. This smooth appearance does not affect the product's sales. The decoiler can be a standalone machine or can be used in combination with a feeder light frame for added visual impact. Decoilers can be fully automated, saving production time.

A decoiler is a specialized tool used to level materials. These materials are raw materials that are processed and deformed. As a result, the accuracy of flat surfaces on plates is constantly improving. While many small-scale enterprises are still using manual hammers and punches for leveling and decoiling, they have to resort to other means of decoiling. Manual leveling has a very low accuracy rate, making it impractical to achieve the desired leveling effect. A high-quality decoiler will provide the accuracy needed for accurate material leveling.

In addition to determining the correct type of decoiler for their particular needs, operators should consider identifying the factors that affect the materials being processed. These include the weight of the sheet and its inner and outer diameters. Additionally, the width and thickness of the sheet are also important. The speed of downstream running machines is another important factor. If all three of these factors are considered, the decoiler will be appropriate for the job.

A decoiler is a critical piece of equipment in a production line. It can store a large quantity of material and cut it into various sizes. Depending on the size of the coil, a manual or motorized decoiler will be needed. Some models feature a three-in-one configuration, allowing the operator to choose the speed and feed. They are also available with a cutting option. And if you need to use a manual decoiler, you can choose from a manual version, too.

Another type of decoiler is the motorized decoiler model D. This machine is a heavy-duty option designed for high-speed production. Coils of up to eight tons can be decoil with this machine. The mandrel is hydraulically expanded to hold the coil securely in place. It is also frequency controlled, allowing the machine to reach a maximum speed of 25 meters per minute. This intelligent design helps decoilers work at higher speeds.

Gear decoilers are preferred in many industries, as they are available with all types of coil material feeding. Some machines incorporate a straightener as well. Regardless of the type of coil material that needs to be decoiling, gear decoilers are an affordable option for light-duty uncoiling applications. Furthermore, some models are equipped with speed control systems and automatic turning capabilities. There are also mechanical and pneumatic stop systems available, which can be adjusted to suit your requirements. The size of the decoiler depends on the capacity of the machine and the load capacity.

Gear decoilers are commonly used in steel, aluminum, and other metals with low yield strength. These decoilers are powered by hydraulic expansion or mandrel rotation. Their wedge design ensures maximum stability while expanding heavy coils. These machines can also be manually threaded. They feature hydraulic payoff motors to assist with the process of threading. They can be operated manually or with the help of hydraulic jog motors that allow the operator to handle the materials without any injuries.

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