What Is a Cable Tray Making Machine?

What Is a Cable Tray Making Machine?

Cable trays are mechanical support systems that act as a structural system to support cables and wires in buildings, industrial facilities, and infrastructure projects. They are made of either metal (galvanized steel, stainless steel, aluminum) or non-metallic materials (glass-fiber reinforced plastic). Depending on the type of building and the electrical wiring required, different types of cable tray can be used to safely route cables and wires. Metal cable trays are available in various forms, including perforated and solid channel types. These trays protect wires and cables from crashes, overheating, fire, and other hazards. They also allow for more efficient cable distribution and easier maintenance.

A cable tray making machine is a specialized industrial machine that automatically converts metal coil strips into the desired cable trays. It uses customized dies and tools to shape the metal into a range of tray sizes and designs, such as ladder, ventilated channels, and center spine designs. The machine can also add holes and slots in cable trays as needed.

The working process begins by uncoiling the raw metal and feeding it through the cable tray manufacturing machine’s automated feed and forming stations. Each station is equipped with a set of rollers and customized dies that shape the metal into the desired tray. The forming stations are also equipped with punching, cutting, and welding electrodes to finish the cable tray pieces as needed. The finished cable trays are then cut to length and separated from each other using tracking hydraulic shears.

Once all the components are ready, the machine will automatically produce a single tray or multiple batches of the same design. The operator can control the entire operation through an easy-to-use touch screen interface. The system can even produce different types of cable trays with the same production line, by simply switching out the dies and tooling.

Choosing a reliable manufacturer is key to getting the most out of your cable tray making machine investment. A reputable supplier will provide a comprehensive consultation to determine the best machine for your needs, as well as offer expert installation and training to ensure optimal performance. They will also be open to engineering bespoke solutions for unique specifications.

A good cable tray making machine will be able to handle a wide variety of metal coils and other input materials, such as wood, PVC, or PE. It can work with a large number of forming heads, including flat head and tubular heads, as well as servo pullers, rotary lateral shears, and track hydraulic cutters. Moreover, it can produce a range of tray sizes, from 100-800mm width to 50-200mm height. Before shipping, all machines are inspected and packed in an industrial dust-proof plastic film to prevent impurities from entering the machinery during shipment. This ensures the machine will arrive at its destination undamaged and in working condition. This way, you can start your production as soon as possible. The machine will quickly repay your investment, as it will reduce operating costs, improve productivity, and increase ROI.

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