Stud And Track Roll Forming Machine

Stud And Track Roll Forming Machine

A stud and track roll forming machine is a machine that is specifically designed for the automated production of thin-rolled steel either for use in building construction or as a structural component of metal roofing systems for buildings. Thin sheets of galvanised steel are cold formed into metal studs for usage as a structural building component for both partitions and external/permanent structures. It is also possible to produce a wide range of architectural forms by the addition of these metal sheets. The use of stud and track rolling machines can create a wide variety of metal forms such as beams, columns, trusses, footings, apexes, masonry corners, box ends, balustrade supports, mouldings, rectangles, squares and diamond forms. The equipment is capable of forming metal in any diameter and thickness from one inch to three feet.

When selecting a stud and track roll forming machine, it is necessary to identify its exact application. If the applications require only one machine, the in-line punching method is the best suited for such applications. This method of operation includes direct feed, semi-automatic loading and unloading operations and accurate up and down punching ability. Such equipment also features variable speed and constant pressure feeding systems that ensure high consistency and reliability. The equipment's on-site power supply is an advantage and enables one machine to run overnight.

A stud and track roll forming machine are a cost-effective solution for fastening and finishing sheet metal using a variety of fastening methods including riveting, locking and tape. Some of the machines are fitted with accessories that include fabric coverings to provide added strength and protection against rust. This equipment is available in both on site and off site machines that are useful for different applications. An on site machine can be used for finishing on site or short runs while the off-site equipment is intended for heavy duty continuous production. The on site equipment is primarily used for building steel, aluminum and other exotic metal products where the accuracy of the design and fabrication play an important role.

A stud and track roll forming machine are suitable for joining and forming parts using a variety of techniques. It provides high precision, low distortion and high speed performance. Precision is maintained by using high tech materials that have excellent tensile strength. Moreover, the machine incorporates modern technology like desktop operation, variable speed drive systems, on board computerized controls, lightweight aluminum forging and cutting tools, etc. It also incorporates automatic up and down punching and constant back and forth motion during punching.

There is a two-step operation to integrate the stud and track into a work. Firstly, the work must be formed using the in-line process then it is passed through the roller to the head and bottom. The roller brings the work in contact with the face and the in-line process feeds the work into the die at the base. Die work is a second process that flattens the profile and also seals it using die making fixtures.

The Stud and Track Roll forming machine are suitable for manufacturing light gauge structural components. Light gauge means any unit having less than 0.quickShipAvailable inch. Some popular applications include light rods for light structures, aluminum frames for engineering joints, small arms and pins for construction purposes. They are ideal for rapid forming, heavy material handling and bending. Also, they are ideal for mini plants and small building constructions.

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