Advantages of a Curving Roll Forming Machine

Advantages of a Curving Roll Forming Machine

A curving roll forming machine produces circular forms out of a wide variety of materials. The production rate depends on the material's thickness, bend radius, and the number of stations required. For example, a 50-times-thick low carbon steel can be formed at rates of up to eighty feet per minute through eight stations, or up to sixty-five feet per minute through twelve stations, or even as high as two hundred feet per minute through twenty-two stations. Production rates can be anywhere from five to five hundred feet per minute, but there are also limitations on punching applications.

For some applications, a curve will require isolated thinning of the metal. This is usually done by coining the metal. A coining machine has the capacity to produce sharp corners, but it is important to use the proper coining tooling. Coining metal is a process that requires excess roll pressure. Fortunately, coining machines are designed to handle this additional pressure.

Another use for a curving roll forming machine is in the manufacturing of metal angle products. These pieces are generally made of high tensile steel, and can be used for framing. They can be produced with either double or single thickness flanges. The resulting angle profiles are shaped into posts, brackets, and supports.

Roll forming machines can produce virtually any length and shape imaginable. These machines do not require manual processing and can be automated to save time and money. Because they are so fast and accurate, they also reduce the amount of labor required. Another benefit of using a rolling machine is that it can be self-feeding, meaning only one set of tools is needed to cut metal.

Incorrectly formed metal parts can be a problem. This is why it's important to check the materials that you are using before you purchase one. In addition, the alignment between the straightening guide and the tools is crucial. If they are not aligned, the profile will not match. In such cases, you'll need to replace the straightener.

Another advantage of a curving roll forming machine is the ability to shape many different shapes. By adjusting the alignment of the rolls, you can get the bends you need. The machine can also create complex contours, such as radii, that are a little larger than the design gauge.

A dual-source supplier also minimizes risks in the supply chain. A quality domestic second source can ensure the work is done on time and without major interruptions. However, this option will require some investment in time and training. It will also require specialized workers to perform the work. You should consider the cost before choosing the best option for your business.

A curving roll forming machine can fabricate specific configurations from long metal strips. In addition to making a curving shape, the equipment also performs other metalworking duties. A basic roll forming machine uses two working rollers that rotate in opposite directions. The friction between the rollers pushes through the material, elongating the thickness of the material. A complex curve can take 20 or more passes through the equipment.

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